Having a New Frame Module Made

Currently the only way to add a new type of frame is to have Native American Technologies construct the new frame. Each frame can have different welds to measure, and different measurements to collect. Since there is a wide variety of welds that can be made, it is important that the following information be available when the frame is made:

1. An example of each weld to be measured on the assembly .
These example welds can be taken from an actual assemblies. If no assembly is yet available, or it is not convinient for you to provide the cross-sectioned parts from an assembly, you could provide an entire assembly or you could provide sketches of each weld. If you are providing a sketch of each weld, please include a separate sketch for each possible configuration. For example, the following could be defining a frame with lap and fillet welds.

Weld Type Drawing Which Welds
Lap A 1,2,7,8,13,14,19,20

Lap B

3,6
Lap C
4,5
T-Fillet A
12,17,18
T-Fillet A
11,15,16
T-Fillet C
9,10

 

2. Detailed descriptions of each required measurement.
The best way to do this is to FAX or send a complete copy of the detailed welding specifications from whomever you are doing the welds for. However, these specifications often do not fully describe all measurements for all weld types. An unambiguous definition of each measurement must be given, preferably with pictures, for every weld that may occur. For example, horizontal leg length could be defined as "the distance from the weld root to the point where fusion begins on the horizontal plate." Where is the "weld root?" Is the horizontal plate horizontal in the computer picture, or when the weld is made? What if there is underfill or undercut? The definition of horizontal leg length should be totally clear.

3. A two dimensional representation of the frame.
In order to create a display to show where each weld is located, a two dimensional representation of the frame is needed. Also, the location of each weld on the frame is needed so that a line or arrow can show where the weld is. Ideally, both a picture with labels for each weld, and a picture without the labels would be provided. We do have Autocad, so an autocad file of the part may be sufficient; however, a drawing is still prefered.

4. A copy of existing reports and data sheets.
To ensure that all of the correct information is in the reports generated by NAMeS, a copy of each currently used or proposed weld measurement report is helpful. Other useful reports include existing SPC plots and cross-sectioning data sheets. If you do not have existing sheets, it would be very helpful if you could provide a table listing each weld, and which specification the weld should use. (One large American automobile company has two specifications, depending upon wheather the weld is longer than 300mm or shorter than 300mm.)

Here is an example weld list from the welds above:

Weld Number Description Specification Weld Type
1 - Lf_EC Left End Cap <300mm Lap A
2 - Ft_PLA Front Pan Left A <300mm Lap A
3 - Ft_PLB Front Pan Left B <300mm Lap B
4 - Trans_L Transmission Bracket Left <300mm Lap C
5 - Trans_R Transmission Bracket Right <300mm Lap C
6 - Ft_PRB Front Pan Right B <300mm Lap B
7 - Ft_PRA Front Pan Right A <300mm Lap A
8 - Rt_EC Right End Cap <300mm Lap A
9 - UCALF UCA Left Front >300mm Fillet C
10 - UCALR UCA Left Rear <300mm Fillet C
11 - UCARR UCA Right Rear <300mm Fillet B
12 - UCARF UCA Right Front <300mm Fillet A
13 - LCALF LCA Brkt Left Front >300mm Lap A
14 - LCALR LCA Brkt Left Rear >300mm Lap A
15 - LH1BM Left Hand #1 Body Mount <300mm Fillet B
16 - LH2BM Left Hand #2 Body Mount <300mm Fillet B
17 - RH1BM Right Hand #1 Body Mount <300mm Fillet A
18 - RH2BM Right Hand #2 Body Mount <300mm Fillet A
19 - LCARR LCA Brkt Right Rear <300mm Lap A
20 - LCARF LCA Brkt Right Front >300mm Lap A

 

5. Measurements made from the furnished example welds.
If possible, the required measurements should be provided for all example welds. This can point to misunderstandings of the measurement definitions. For example, consider a weld with undercut that is found to have a horizontal leg length of 6.2 mm by NAMeS, but the furnished horizontal leg length is 4.5 mm. It will become apparent that the desired measurement is from the weld root to the first point a horizontal line leaves the weld bead.


The horizontal leg length is the distance from where the weld liquid pool intersects the top of the lower plate on the left (point 1) to where the pool intersects the original surface of the lower plate on the right (point 3 if no undercut or underfill, point 2 if there is undercut or underfill).

 



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