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Having a New Frame Module Made
Currently the only way to add a new type of frame is to have Native American
Technologies construct the new frame. Each frame can have different welds
to measure, and different measurements to collect. Since there is a wide
variety of welds that can be made, it is important that the following
information be available when the frame is made:
1. An example of each weld to be measured on
the assembly .
These example welds can be taken from an actual assemblies.
If no assembly is yet available, or it is not convinient for you to provide
the cross-sectioned parts from an assembly, you could provide an entire
assembly or you could provide sketches of each weld. If you are providing
a sketch of each weld, please include a separate sketch for each possible
configuration. For example, the following could be defining a frame with
lap and fillet welds.
| Weld Type |
Drawing |
Which Welds |
| Lap A |
 |
1,2,7,8,13,14,19,20 |
|
Lap B
|
 |
3,6
|
| Lap C |
 |
4,5
|
| T-Fillet A |
 |
12,17,18
|
| T-Fillet A |
 |
11,15,16
|
| T-Fillet C |
 |
9,10
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2. Detailed descriptions of each required measurement.
The best way to do this is to FAX or send a complete copy of the detailed
welding specifications from whomever you are doing the welds for. However,
these specifications often do not fully describe all measurements for
all weld types. An unambiguous definition of each measurement must be
given, preferably with pictures, for every weld that may occur. For example,
horizontal leg length could be defined as "the distance from the weld
root to the point where fusion begins on the horizontal plate." Where
is the "weld root?" Is the horizontal plate horizontal in the computer
picture, or when the weld is made? What if there is underfill or undercut?
The definition of horizontal leg length should be totally clear.
3. A two dimensional representation of the frame.
In order to create a display to show where each weld is located, a two
dimensional representation of the frame is needed. Also, the location
of each weld on the frame is needed so that a line or arrow can show where
the weld is. Ideally, both a picture with labels for each weld, and a
picture without the labels would be provided. We do have Autocad, so an
autocad file of the part may be sufficient; however, a drawing is still
prefered.
4. A copy of existing reports and data sheets.
To ensure that all of the correct information is in the reports generated
by NAMeS, a copy of each currently used or proposed weld measurement report
is helpful. Other useful reports include existing SPC plots and cross-sectioning
data sheets. If you do not have existing sheets, it would be very helpful
if you could provide a table listing each weld, and which specification
the weld should use. (One large American automobile company has two specifications,
depending upon wheather the weld is longer than 300mm or shorter than
300mm.)
Here is an example weld list from the welds above:
| Weld Number |
Description |
Specification
|
Weld Type |
| 1 - Lf_EC |
Left End Cap |
<300mm |
Lap A |
| 2 - Ft_PLA |
Front Pan Left A |
<300mm |
Lap A |
| 3 - Ft_PLB |
Front Pan Left B |
<300mm |
Lap B |
| 4 - Trans_L |
Transmission Bracket Left |
<300mm |
Lap C |
| 5 - Trans_R |
Transmission Bracket Right |
<300mm |
Lap C |
| 6 - Ft_PRB |
Front Pan Right B |
<300mm |
Lap B |
| 7 - Ft_PRA |
Front Pan Right A |
<300mm |
Lap A |
| 8 - Rt_EC |
Right End Cap |
<300mm |
Lap A |
| 9 - UCALF |
UCA Left Front |
>300mm |
Fillet C |
| 10 - UCALR |
UCA Left Rear |
<300mm |
Fillet C |
| 11 - UCARR |
UCA Right Rear |
<300mm |
Fillet B |
| 12 - UCARF |
UCA Right Front |
<300mm |
Fillet A |
| 13 - LCALF |
LCA Brkt Left Front |
>300mm |
Lap A |
| 14 - LCALR |
LCA Brkt Left Rear |
>300mm |
Lap A |
| 15 - LH1BM |
Left Hand #1 Body Mount |
<300mm |
Fillet B |
| 16 - LH2BM |
Left Hand #2 Body Mount |
<300mm |
Fillet B |
| 17 - RH1BM |
Right Hand #1 Body Mount |
<300mm |
Fillet A |
| 18 - RH2BM |
Right Hand #2 Body Mount |
<300mm |
Fillet A |
| 19 - LCARR |
LCA Brkt Right Rear |
<300mm |
Lap A |
| 20 - LCARF |
LCA Brkt Right Front |
>300mm |
Lap A |
5. Measurements made from the furnished
example welds.
If possible, the required measurements should be provided for all example
welds. This can point to misunderstandings of the measurement definitions.
For example, consider a weld with undercut that is found to have a horizontal
leg length of 6.2 mm by NAMeS, but the furnished horizontal leg length
is 4.5 mm. It will become apparent that the desired measurement is from
the weld root to the first point a horizontal line leaves the weld bead.
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The horizontal leg length is the distance from where the weld liquid
pool intersects the top of the lower plate on the left (point 1)
to where the pool intersects the original surface of the lower plate
on the right (point 3 if no undercut or underfill, point 2 if there
is undercut or underfill).
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